Search results for "Material flow"

Strategies for numerical simulation of linear friction welding of metals: a review

2017

Linear friction welding (LFW) is a solid-state joining process used to weld non-axisymmetric components. Material joining is obtained through the reciprocating motion of two specimens undergoing an axial force. During this process, the heat source is determined by the frictional work transformed into heat. This results in a local softening of the material and plays a key role in the onset of the bonding conditions. In this paper, a critical analysis of the different approaches used to simulate the LFW processes is provided. The focus of the paper is the comparison of different modeling strategies and the most relevant outputs available, i.e. temperature, strain and stress distribution, mate…

Mechanical and metallurgical characterization of AA6082-T6 sheet-bulk joints produced through a linear friction welding based approach

2020

In the last decades, new flexible manufacturing processes have been developed to face the demands, by many industrial fields, for highly customized complex functional parts. The peculiar design of these components often overcomes conventional sheet metal and bulk metal forming processes capabilities. In order to face this issue, new hybrid techniques, capable of exploit key advantages of different processes, have to be developed. In this study, a method to obtain sheet-bulk joints, based on the Linear Friction Welding process, is proposed. The feasibility of the technique was investigated through an experimental campaign carried out with varying pressure and oscillation frequency using AA60…

Process mechanics in Friction Stir Extrusion of magnesium alloys chips through experiments and numerical simulation

2017

Abstract Friction Stir Extrusion (FSE) is a novel process designed to directly recycle machining chips. An experimental campaign was carried out on AZ31 milling chips using variations in extrusion ratio, force and tool rotation rate. The process mechanics were studied and correlated to the material flow, which was elucidated through use of a copper marker. A 3D, Lagrangian, thermo-mechanically coupled dedicated numerical model was set up and validated through temperature measurements. The combination of experimental and numerical results permitted to reconstruct the complex 3D material flow induced by tool rotation and plunge into the extrusion billet chamber.

Influence of Process Parameters on the Product Integrity in Friction Stir Extrusion of Magnesium Alloys

2016

Friction Stir Extrusion is an innovative direct-recycling technology for metal machining chips. During the process a specifically designed rotating tool is plunged into a cylindrical matrix containing the scraps to be recycled. The stirring action of the tool prompts solid bonding related phenomena allowing the back extrusion of a full dense rod. This process results to be particularly relevant because allows the reuse of the scrap without any previous treatment. Experiments have been carried out in order to investigate the influence of the process parameters on the extrudes quality and a numerical model has been developed in order to simulate the evolution of the material flow.

AZ31 magnesium alloy recycling through friction stir extrusion process

2015

Friction Stir Extrusion is a novel technique for direct recycling of metal scrap. In the process, a dedicated tool produces both the heat and the pressure to compact and extrude the original raw material, i.e., machining chip, as a consolidated component. A proper fixture was used to carry out an experimental campaign on Friction Stir Extrusion of AZ31 magnesium alloy. Variable tool rotation and extrusion ratio were considered. Appearance of defects and fractures was related to either too high or too low power input. The extruded rods were investigated both from the metallurgical and mechanical points of view. Tensile strength up to 80 % of the parent material was found for the best combina…

Dissimilar titanium/aluminum friction stir welding lap joints by experiments and numerical simulation

2016

Dissimilar lap joints were produced by friction stir welding (FSW) out of Ti6Al4V titanium alloy and AA2024 aluminum alloy sheets. The joints, welded with varying tool rotation and feed rate, were studied by analyzing the maximum shear strength, Vickers microhardness and optical observations. A dedicated numerical model, able to take into account the presence of the two different alloys, was used to highlight the effects of the process parameters on temperature distribution, strain distribution, and material flow. The combined analysis of experimental measurements and numerical predictions allowed explaining the effects of tool rotation and feed rate on the material flow. It was found that …

Influence of Joint Geometry on Micro and Macro Mechanical Properties of Friction Stir Spot Welded Joints

2014

AbstractSpot welding can be considered a very common joining technique in automotive and transportation industries as it permits to obtain effective lap-joints with short process times and what is more it is easily developed through robots and automated systems. Recently, Friction Stir Spot Welding (FSSW) has been proposed as a natural evolution of the already known Friction Stir Welding (FSW) process, allowing to obtain sound spot joints that do not suffer from the insurgence of typical welding defects due to the melting of the base material. Similarly to FSW, both geometrical and technological parameters must be considered as they affect the material flow and the heat flux generated durin…

Completing the industrial ecology cascade chain in the case of a paper industry - SME potential in industrial ecology

2000

The concept of industrial ecology (IE) adopts the ecosystem principle of roundput in human industrial systems as the emphasis is on the utilization of wastes between different industrial actors. IE faces new challenges, as the emission and waste structures of the industrial world are continuously changing and the importance of the latter steps of the industrial material flows, i.e. the ‘consumption emissions’, is increasing. There is also a lack of waste processors and handlers in these latter steps. This paper considers the IE thesis by focusing on the cascade chain of the paper industry. It is suggested here that SMEs can serve as potential participants in industrial ecosystems, for examp…

Material flow models as a tool for ecological-economic decision making

1999

The Physical Economy of France (1830–2015). The History of a Parasite?

2019

Abstract This article explores long-term trends and patterns of material use in France for a 185-year period. It is the first long-term study of material flows for France with national and yearly data for most of the period. Based on a material flow analysis (MFA) that is fully consistent with current standards of economy-wide MFAs and covers domestic extraction, imports, and exports of materials, we investigated the evolution of the French metabolism from industrialization to financialized capitalism. Over the whole period, there is a 9-fold increase in domestic material consumption, an expansion of material use per capita, and a spectacular addition of abiotic resources (fossil fuels and …